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Urea-formaldehyde Resin Production Line
Urea-formaldehyde Resin Production Line

Urea-formaldehyde Resin Production Line

As an important adhesive, urea-formaldehyde resin is widely used in artificial boards, wood processing, molding compounds and other fields.
1. Modular design of equipment, flexible combination
2. Strong ability to handle high-viscosity materials
3. Good stability, low failure rate
4. Support customized design to meet different production capacity requirements
Produt Details

What is urea-formaldehyde resin?

Urea-formaldehyde resin is a low-cost, high-bonding-strength thermosetting resin, mainly used in the fields of artificial boards (such as plywood, density boards), wood adhesives, etc.

 

Urea-formaldehyde Resin Formula

Raw material Function
Urea Main reaction monomer
Formaldehyde Condensation with urea
Sodium hydroxide Initial pH adjustment
Formic acid / ammonium chloride Acidic curing stage catalyst
Melamine Modifier, reduce formaldehyde release, improve water resistance
Polvinyl alcohol Thickener, improve initial viscosity

 

Urea-formaldehyde Resin Production Process

 

 

Technical Advantages

  1. High-efficiency and energy-saving process
  2. Environmental protection and low emissions
  3. Stable output and controllable viscosity of finished products
  4. Strong corrosion resistance of equipment
  5. Modular design and flexible expansion

 

The core advantages of JCT's urea-formaldehyde resin production line lie in environmental compliance, energy consumption control and intelligent production, while helping customers improve product performance through formulation and process innovation.

 

Urea-formaldehyde Resin Production Line Equipment Configuration

1. Reactor

It is the main equipment to realize the hydroxymethylation and condensation reaction of urea and formaldehyde.

2. Condenser

Recover formaldehyde, water vapor, etc. that escape from the reaction to reduce energy consumption and pollution.

3. Metering tank

Store formaldehyde solution, urea, alkali solution, acid solution and other reaction raw materials.

4. Vacuum system

Reduce the reaction temperature, improve product quality, suitable for some resin varieties.

5. Cooling system

Control the heat release of condensation reaction and keep the reaction temperature stable.

6. Automatic feeding system

Precisely control the feeding order and flow of formaldehyde, urea, acid and alkali and other raw materials.

7. Glue storage tank

Temporarily store the synthesized urea-formaldehyde resin for filling or transportation to the use point.

8. Waste gas treatment system

Treat formaldehyde waste gas to prevent pollution.

9. Wastewater temporary storage/treatment system

Collect cleaning water, ground water, reactor condensate, etc.

10. Heating system

Provide the heat energy required for the reaction, generally using a thermal oil system or a steam system.

11. Centrifugal pump/transfer pump

Transport raw materials, finished resin, cooling water, etc.

12. Cleaning system (CIP)

Cleaning the inside of the equipment to reduce residue and prevent cross contamination.

urea-formaldehyde resin production line

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