ABS Resin Production Line

The complete set of ABS resin production line equipment consists of many components: including: high-level tank, reactor, dilution vessel, oil-water separator, condenser (vertical and horizontal), vertical fractionation column, heat transfer oil system, steam system, water circulation system, oil overflow tank, or electric heater.

The ABS resin production line features insulated storage tanks, liquid level monitoring, and automated discharge. Both the inlet and outlet of the reactor are automated, with materials metered and conveyed into the reactor via a dedicated metering tank. After the synthesis reaction is complete, the finished product is transported to the filling workshop for packaging under PLC control.

The heat source is selected according to process requirements: heat transfer oil is used for heating and cooling above 140℃, steam is used between 80-140℃, and both steam and hot water are available below 80℃. Electric heating and infrared heating are also available as options. Temperature control in this system is achieved accurately, conveniently, and stably through PLC, temperature sensors, automatic regulating valves, and other components.

Reactor agitator can be selected according to process needs: anchor type, paddle type, propeller type, frame type, etc. The agitator can be equipped with a two-stage reducer or a reducer with frequency conversion speed regulation.

ABS Resin Production Process

Before production, the temperature control process is set on an industrial computer or touchscreen; the PLC receives signals from temperature and pressure sensors and controls pumps and valves to regulate temperature changes, or the reaction temperature is manually adjusted based on the synthesis reaction effect; the condenser recovers necessary components from the waste gas, eliminates bubbles through vacuum, and discharges the waste gas.

After the synthesis reaction is completed, the material is fed into a dilution reactor, where solvents, additives, etc., are added and stirred to adjust the finished product.

The finished resin is filtered and transported to a finished product storage tank for storage, or conveyed to a filling machine for filling.

ABS Resin Production Line Equipment Parameters

• ABS resin production line equipment enables automatic feeding, automated production, and automatic filling throughout the entire process.
• Temperature control is automatically adjustable, with the PLC controlling the heat pump, regulating valves, and other equipment to regulate temperature rise and fall according to the process flow.
• The equipment sequence is designed entirely according to the production process, minimizing human factors and facilitating production management.
• Materials include SS304/316, with a mirror-polished interior for clean discharge and easy cleaning.

ABS Resin Production Line Control System

The industrial control computer and touch screen are selected from internationally renowned brands as the system's host computer, ensuring the reliability of the control system.

The metering system uses weighing or flow measurement, offering high accuracy, good stability, fast response, and lone service life. It can accurately measure production processes such as material feeding and paint mixing, displaying the results on the host computer, avoiding errors caused by human factors in material feeding and paint mixing operations, and improving product quality.

The programmable logic controller (PLC) and analog input modules are all selected from internationally renowned brands, possessing strong anti-interference capabilities and extremely high reliability and stability.

The on-site operation configuration includes control boxes (explosion-proof and non-explosion-proof), MCC cabinets and PLC cabinets.